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Precision Machining Services | High-Precision Machining Solutions​ | Lingjun

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What is Precision Machining

Many people are familiar with CNC machining, but precision machining might be a more perplexing concept. What is precision machining? The process seems similar to CNC machining, and that’s true. The difference lies not in the technology, but in the philosophy—when your project prioritizes part quality over production speed, precision machining is undoubtedly the best choice. This doesn’t mean CNC machining isn’t precise enough, but rather that it builds upon CNC machining with a steadfast commitment to controlling every variable affecting the final part’s geometry. For example:

If you want to manufacture phone cases, but you can’t simply require high-volume production in a short time, then CNC machining is suitable. However, if you need to manufacture optical components or other high-precision parts with tolerances consistently controlled within ±0.01mm, then precision machining comes into play.

In short, Lingjun’s precision CNC machining services help various industries achieve stringent tolerance control and high-precision machining, ensuring that every part functions perfectly in its specific application. These capabilities enable the manufacture of parts that are precisely suited to precision machinery and equipment, thus guaranteeing reliability and efficiency.

 Whether for small-scale prototyping or mass production, we provide durable and reliable components. Lingjun is committed to providing comprehensive high-precision machining solutions to meet the diverse needs of customers across various industries.

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Simply upload your 3D model or 2D drawing to receive an instant quote, delivery timeline, and expert support. Rest assured, all your data and designs are kept safe and completely confidential.”

Our CNC Precision Machining Services

Achieve the perfect finish for your 5 axis CNC machining parts with our range of surface treatment options.

Precision CNC Milling Services

Only precision-machined parts with strict tolerances and precise dimensions can earn customer praise. Lingjun CNC's multi-axis machine tools ensure customized precision to meet your needs. Furthermore, our precision CNC milling services cover a wide range of materials.

Minimum part size: 1 mm × 1 mm
Maximum part size: 4000 mm × 1500 mm × 600 mm
Material compatibility: Metals and plastics
Machining methods: Face milling, contour milling, complex surface milling
Tolerance: ±0.01 mm

Precision CNC Turning Service

CNC turning is the ideal choice for producing cylindrical, conical, or disc-shaped components characterized by rotational symmetry. Generally, if a part features a circular cross-section, turning stands out as the most economical and efficient manufacturing process.
Material Compatibility: Metals, Plastics
Turning Operations: External Turning, Internal Turning, Facing Turning, Taper Turning, Boring, Drilling, Threading
Maximum Part Size: 200 mm × 500 mm
Minimum Feature Size: Φ 0.50 mm
Tolerance: ±0.01 mm
Axis: 2-axis, 3-axis, multi-axis rotation capability

Wire EDM Service

Wire EDM is an unconventional machining process that uses a thin conductive metal wire as an electrode to erode and cut conductive materials through spark discharge. Wire EDM is ideal for producing parts with extremely high precision, complex geometries, and hard or special materials.
Material Compatibility: Titanium, Tool Steels, Copper, Aluminum, and other metals
Maximum Part Size: 400 mm × 300 mm × 200 mm
Minimal Distortion: Low thermal impact
Complex Geometries:Suitable for intricate designs
Tolerance: ±0.01 mm or better (based on material and thickness)
Surface Finish: Ra 0.2 µm

Swiss Machining Services

Swiss Machining Services, also known as longitudinal lathe machining, is an ideal process designed specifically for producing extremely small, slender, and precision parts that require extremely high accuracy. Its unique advantage lies in its **Guide Bushing** design, which effectively eliminates skewing or vibration generated during the cutting process, ensuring unparalleled precision.

Accuracy: +/- 0.001mm
Concentricity: +/- 0.0001mm
Maximum Part Length: 203.2mm
Maximum Diameter: 31.75mm
Minimum Tolerance: 0.0127mm

Ultra Precision Machining Services

Redefining the Limits of Precision. Ultra-precision machining crafts complex components with sub-micron accuracy, delivering flawless surface integrity and reliability for mission-critical industries such as aerospace and medical.

Tolerance: Sub-micron (< 1 µm / 0.001 mm)
Surface Finish: Ra ≤ 0.05 µm
Minimum Feature Size: 10 µm (0.01 mm)
Material Scope: Advanced Metals, Engineering Plastics, Technical Ceramics

Micro Machining Services

When your vision demands a flawless, reflective surface on geometries that defy conventional machining, Mirror EDM is the definitive solution. This advanced process masters the most hardened alloys, capturing intricate contours and complex internal features with absolute fidelity.

Material Compatibility:SMetals, plastics
Surface Finish: Ra 0.05 µm or better
Dimensional Integrity: ± 0.00005 inches (0.0013 mm) or better (depending on material and thickness)
Work Envelope: Accommodates parts up to 16" x 12" x 8" (400x300x200mm).
Cutting Depth: Maximum processable thickness up to 10 inches (250 mm) (depending on material)

Lingjun CNC Precision Machining Services Tolerances & Design Guidelines

5 Aixs CNC Machining Design Guidelines

Specification CategoryRecommended/Achievable StandardRationale for Precision Machining
Minimum Feature SizeWidth or Depth no less than 0.3 mmAchievable using micro-tools; ensures robustness in high-precision micro-machining.
Linear ToleranceWithin $\pm0.002$ mm ($\pm0.00008$ inches)Sets the standard for mission-critical components (e.g., aerospace, medical implants), utilizing thermal stability control.
Hole Diameter (Unreamed)Diameters from 0.5 mm to 50 mmExpanded range for micro-drilling and large-part adaptability while maintaining strict tolerances.
Shaft Diameter RangeBetween 1 mm and 500 mmOptimized range: starting smaller for micro-shafts and extending for heavy-duty industrial components.
Thread & Tapped HolesProcessable from M1.6 to M30Broader commercial range (from micro-threads M1.6 upwards) to meet diverse application requirements. Must ensure sufficient material relief at the thread bottom.
Engraved Text

Minimum Height: 1.0 mm


Minimum Depth: 0.2 mm

Reduced dimensions for detailed cosmetic or part identification marking, maintaining clarity after processing.

 

CNC Precision Machining Tolerances

 Description
Maximum Part Size4000×1500×600 mm
Minimum Part Size5 x 5 x 5 mm
General TolerancesWithin ±0.002 mm
Lead TimeFor standard operations, lead times can be as short as 2-3 days, while more complex projects might require up to 2 weeks.

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CNC Precision Machining Materials

If you cannot find the materials you need, please contact info@lingjunth.com. We can procure them according to your project specifications.

 
Available Varieties
Aluminium
Aluminum 6061, 6061-T6        Aluminum 2024        Aluminum 5052          Aluminum 5083 Aluminum 6063          Aluminum 6082          Aluminum 7075, 7075-T6          Aluminum ADC12 (A380)
Brass
Brass C27400          Brass C28000          Brass C36000
Copper
Copper C101(T2)          Copper C103(T1)          Copper C103(TU2)          Copper C110(TU0) Beryllium Copper
Stainless steel
Stainless Steel SUS201          Stainless Steel SUS303          Stainless Steel SUS 304          Stainless Steel SUS316          Stainless Steel SUS316L          Stainless Steel SUS420          Stainless Steel SUS430          Stainless Steel SUS431          Stainless Steel SUS440C          Stainless Steel SUS630/17-4PH          Stainless Steel AISI 304
Alloy Steel
Steel 1018, 1020, 1025, 1045, 1215, 4130, 4140, 4340, 5140, A36 Die steel      Alloy steel      Chisel tool steel      Spring steel      High speed steel      Cold rolled steel      Bearing steel      SPCC
Titanium
Titanium Grade 2,Titanium 6Al-4V
Magnesium Magnesium Alloy AZ31B      Magnesium Alloy AZ91D
Plastics
ABS, Acrylic, Nylon, PEEK,Polycarbonate, Polypropylene, Polyethylene

Surface Finishes Options of CNC Precision Machining Services

Achieve the perfect finish for your CNC precision machining parts with our range of surface treatment options.

Anodized

This highly durable finish offers a broad spectrum of color dyes and adjustable luster, ranging from uniform matte to brilliant gloss. The achieved oxide film thickness is tightly controlled, typically ranging from 2 µm to 40 µm.

Polishing

Our Polished Finish achieves an exceptionally smooth, high-gloss surface. Engineered for optical reflectivity, it meets a strict surface roughness standard of Ra 0.8μm (Ra 32 micro-inches).

Bead Blasting

Applicable across diverse metallic and plastic substrates, this process yields a uniform satin finish and subdued luster. Crucially, it is non-destructive, guaranteeing dimensional integrity with negligible material removal.

Black Oxide

Black oxide is a chemical conversion coating applied to ferrous metals. It delivers a uniform, non-reflective matte black aesthetic while providing mild corrosion resistance and enhanced lubricity (often requiring a supplementary oil).

Powder Coating

Suitable for metal parts, this finish provides matte, glossy, or textured surface options in fully customizable colors. Typical material removal ranges from 0.05 mm to 0.15 mm, delivering a clean and uniform appearance.

As Machined

As Machined means maintaining the original surface condition after machining, without any additional treatment. At Lingjun, this is an optional surface treatment option for parts, to avoid any misunderstandings regarding surface treatment.

Brushing

Brushing is a fantastic and widely used surface treatment process. Precision brushing imparts a refined satin finish to components, producing a smooth, uniform surface while subtly masking minor surface imperfections.

Electroless Nickel Plating

The electroless nickel plating process deposits a consistent, dense coating on metal surfaces, delivering superior corrosion protection while enhancing hardness and wear resistance for extended service life.

Chromate Conversion Coating

The resulting surface exhibits either a smooth or matte appearance, sometimes displaying a subtle clear or pale yellow hue. During the process, an extremely fine layer—ranging from 0.25 to 1 micrometer—is precisely removed, ensuring a uniform and controlled finish across the part.

E-Coating

Designed specifically for metal components, this surface treatment is available in both matte and glossy options, with black being the predominant choice due to its versatility and aesthetic appeal.

Painting

This surface treatment is suitable for both metal and plastic components, offering a range of finishes including matte, gloss, or textured. Precise color matching can also be achieved to meet specific design requirements or brand standards.

Heat Treatment

Through precisely controlled cycles of heating and cooling, heat treatment significantly improves the mechanical properties of metal components, enhancing hardness, tensile strength, toughness, and wear resistance, while also optimizing microstructural characteristics for superior performance in demanding applications.

If you have more complex surface finishing requirements

Please contact the info@lingjunth.com

Advantages and Applications of CNC Precision Machining

1. Engineered Certainty, Not Just Tolerance: Higher accuracy ($\pm0.005$ mm).
Absolute Geometric Repeatability. We don’t just achieve a tolerance standard once; we meticulously engineer the process—utilizing thermal control and advanced metrology—to ensure that the 10,000th part is an exact, verifiable clone of the first.
This eliminates the unpredictable failure points that compromise high-volume production runs.Guaranteed Component Reliability in mission-critical applications (e.g., medical, aerospace).
2.Collapsing the Production Timeline: Reduced setup time (single-setup capability).Process Consolidation and Lead Time Compression. Lingjun utilizes true simultaneous 5-axis and Turn-Mill technology to consolidate up to five manual setup operations into a single, automated cycle. This does more than save time; it eliminates days or even weeks of queue time between secondary operations, drastically reducing your product’s time-to-market.Faster Validation and Scalability, providing a decisive advantage over competitors who rely on multi-step, multi-machine production flows.
3. Maximizing Material Yield (The Invisible Saving): Less material waste.Micro-Toolpath Optimization. Our expertise in high-precision programming minimizes tool pressure and thermal distortion, enabling us to machine expensive, exotic materials (e.g., titanium, Inconel) closer to their near-net shape without compromising structural integrity. This maximizes material yield, turning what was once expensive scrap into usable inventory.

  • Aerospace Propulsion Systems: Turbine blades, impellers, combustion chamber components.

  • High-Performance Automotive: Precision connecting rods, custom pistons, and fuel injection system nozzles for racing engines.

  • Oil & Gas: Precision valves and connectors for deep-sea submersibles.

  • Medical Implants: Orthopedic screws, bone plates, dental implants (typically made of titanium alloys).

  • Surgical Instruments: Miniature tools with complex geometries and perfect surface finishes.

  • Diagnostic Equipment: Precision microfluidic chambers for fluid analyzers.

  • Optics & Optoelectronics: Precision bases for optical components, fiber optic connectors, and sensor housings.

  • Semiconductor Manufacturing: High-precision fixtures, test probes, and critical components for wafer processing equipment.

  • Advanced Electronic Devices: Complex housings and internal components requiring thin walls and extremely tight tolerances.

FAQs of 5 Axis CNC Machining

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